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ASTM Grade HP Steel vs. A535.0 Aluminum

ASTM grade HP steel belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM grade HP steel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Elongation at Break, % 5.1
9.0
Fatigue Strength, MPa 130
95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
25
Tensile Strength: Ultimate (UTS), MPa 490
250
Tensile Strength: Yield (Proof), MPa 260
120

Thermal Properties

Latent Heat of Fusion, J/g 320
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1370
620
Melting Onset (Solidus), °C 1330
550
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 12
100
Thermal Expansion, µm/m-K 16
24

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 5.8
9.3
Embodied Energy, MJ/kg 82
160
Embodied Water, L/kg 220
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21
19
Resilience: Unit (Modulus of Resilience), kJ/m3 170
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 17
26
Strength to Weight: Bending, points 17
33
Thermal Diffusivity, mm2/s 3.2
42
Thermal Shock Resistance, points 11
11

Alloy Composition

Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0.35 to 0.75
0
Chromium (Cr), % 24 to 28
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 29.2 to 42.7
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 2.0
0.1 to 0.25
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 33 to 37
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 2.5
0 to 0.2
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15