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ASTM Grade HP Steel vs. AZ91E Magnesium

ASTM grade HP steel belongs to the iron alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM grade HP steel and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
75
Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 5.1
2.5 to 6.2
Fatigue Strength, MPa 130
81 to 85
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 78
18
Tensile Strength: Ultimate (UTS), MPa 490
160 to 260
Tensile Strength: Yield (Proof), MPa 260
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 320
350
Maximum Temperature: Mechanical, °C 1100
130
Melting Completion (Liquidus), °C 1370
600
Melting Onset (Solidus), °C 1330
500
Specific Heat Capacity, J/kg-K 480
990
Thermal Conductivity, W/m-K 12
84
Thermal Expansion, µm/m-K 16
27

Otherwise Unclassified Properties

Base Metal Price, % relative 34
12
Density, g/cm3 7.9
1.7
Embodied Carbon, kg CO2/kg material 5.8
22
Embodied Energy, MJ/kg 82
160
Embodied Water, L/kg 220
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 170
100 to 190
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 17
25 to 42
Strength to Weight: Bending, points 17
37 to 53
Thermal Diffusivity, mm2/s 3.2
49
Thermal Shock Resistance, points 11
9.0 to 15

Alloy Composition

Aluminum (Al), % 0
8.1 to 9.3
Carbon (C), % 0.35 to 0.75
0
Chromium (Cr), % 24 to 28
0
Copper (Cu), % 0
0 to 0.015
Iron (Fe), % 29.2 to 42.7
0 to 0.0050
Magnesium (Mg), % 0
88.8 to 91.3
Manganese (Mn), % 0 to 2.0
0.17 to 0.35
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 33 to 37
0 to 0.0010
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 2.5
0 to 0.2
Sulfur (S), % 0 to 0.040
0
Zinc (Zn), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3