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AWS BAg-1a vs. 2025 Aluminum

AWS BAg-1a belongs to the otherwise unclassified metals classification, while 2025 aluminum belongs to the aluminum alloys. There are 17 material properties with values for both materials. Properties with values for just one material (15, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BAg-1a and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 77
72
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 29
27
Tensile Strength: Ultimate (UTS), MPa 180
400

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 630
520
Specific Heat Capacity, J/kg-K 280
870
Thermal Expansion, µm/m-K 22
23

Otherwise Unclassified Properties

Density, g/cm3 9.3
3.0
Embodied Carbon, kg CO2/kg material 48
7.9
Embodied Energy, MJ/kg 760
150

Common Calculations

Stiffness to Weight: Axial, points 4.6
13
Stiffness to Weight: Bending, points 15
46
Strength to Weight: Axial, points 5.4
37
Strength to Weight: Bending, points 7.6
40
Thermal Shock Resistance, points 7.5
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Cadmium (Cd), % 17 to 19
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 14.5 to 16.5
3.9 to 5.0
Iron (Fe), % 0
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Silicon (Si), % 0
0.5 to 1.2
Silver (Ag), % 49 to 51
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 14.5 to 18.5
0 to 0.25
Residuals, % 0
0 to 0.15