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AWS BAu-3 vs. 4004 Aluminum

AWS BAu-3 belongs to the otherwise unclassified metals classification, while 4004 aluminum belongs to the aluminum alloys. There are 16 material properties with values for both materials. Properties with values for just one material (15, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BAu-3 and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
71
Poisson's Ratio 0.37
0.33
Shear Modulus, GPa 41
27
Tensile Strength: Ultimate (UTS), MPa 220
110

Thermal Properties

Brazing Temperature, °C 1030 to 1090
590 to 600
Latent Heat of Fusion, J/g 160
540
Melting Completion (Liquidus), °C 1030
600
Melting Onset (Solidus), °C 970
560
Specific Heat Capacity, J/kg-K 300
910
Thermal Expansion, µm/m-K 16
22

Otherwise Unclassified Properties

Density, g/cm3 13
2.6

Common Calculations

Stiffness to Weight: Axial, points 5.0
15
Stiffness to Weight: Bending, points 13
54
Strength to Weight: Axial, points 4.9
12
Strength to Weight: Bending, points 6.4
20
Thermal Shock Resistance, points 8.7
5.1

Alloy Composition

Aluminum (Al), % 0
86 to 90
Copper (Cu), % 60.9 to 63
0 to 0.25
Gold (Au), % 34.5 to 35.5
0
Iron (Fe), % 0
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 2.5 to 3.5
0
Silicon (Si), % 0
9.0 to 10.5
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15