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AWS BAu-5 vs. 4145 Aluminum

AWS BAu-5 belongs to the otherwise unclassified metals classification, while 4145 aluminum belongs to the aluminum alloys. There are 16 material properties with values for both materials. Properties with values for just one material (15, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BAu-5 and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 140
73
Poisson's Ratio 0.37
0.33
Shear Modulus, GPa 50
28
Tensile Strength: Ultimate (UTS), MPa 210
120

Thermal Properties

Brazing Temperature, °C 1170 to 1230
570 to 600
Latent Heat of Fusion, J/g 180
540
Melting Completion (Liquidus), °C 1170
590
Melting Onset (Solidus), °C 1140
520
Specific Heat Capacity, J/kg-K 280
880
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Density, g/cm3 13
2.8

Common Calculations

Stiffness to Weight: Axial, points 5.8
14
Stiffness to Weight: Bending, points 13
50
Strength to Weight: Axial, points 4.5
12
Strength to Weight: Bending, points 6.0
19
Thermal Shock Resistance, points 9.0
5.5

Alloy Composition

Aluminum (Al), % 0
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
3.3 to 4.7
Gold (Au), % 29.5 to 30.5
0
Iron (Fe), % 0
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 35.5 to 36.4
0
Palladium (Pd), % 33.5 to 34.5
0
Silicon (Si), % 0
9.3 to 10.7
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15