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AWS BMg-1 vs. 4145 Aluminum

AWS BMg-1 belongs to the magnesium alloys classification, while 4145 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is AWS BMg-1 and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 47
73
Elongation at Break, % 3.8
2.2
Fatigue Strength, MPa 72
48
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
28
Shear Strength, MPa 100
69
Tensile Strength: Ultimate (UTS), MPa 180
120
Tensile Strength: Yield (Proof), MPa 110
68

Thermal Properties

Brazing Temperature, °C 600 to 630
570 to 600
Latent Heat of Fusion, J/g 350
540
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
590
Melting Onset (Solidus), °C 440
520
Specific Heat Capacity, J/kg-K 980
880
Thermal Conductivity, W/m-K 76
100
Thermal Expansion, µm/m-K 26
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
26
Electrical Conductivity: Equal Weight (Specific), % IACS 55
84

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 1.8
2.8
Embodied Carbon, kg CO2/kg material 22
7.6
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 980
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.9
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 120
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 66
50
Strength to Weight: Axial, points 27
12
Strength to Weight: Bending, points 39
19
Thermal Diffusivity, mm2/s 43
42
Thermal Shock Resistance, points 10
5.5

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
83 to 87.4
Beryllium (Be), % 0.00020 to 0.00080
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.050
3.3 to 4.7
Iron (Fe), % 0 to 0.0050
0 to 0.8
Magnesium (Mg), % 86.1 to 89.8
0 to 0.15
Manganese (Mn), % 0.15 to 1.5
0 to 0.15
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.050
9.3 to 10.7
Zinc (Zn), % 1.7 to 2.3
0 to 0.2
Residuals, % 0
0 to 0.15