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AWS BNi-1 vs. 6065 Aluminum

AWS BNi-1 belongs to the nickel alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-1 and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 70
26
Tensile Strength: Ultimate (UTS), MPa 450
310 to 400

Thermal Properties

Latent Heat of Fusion, J/g 360
400
Melting Completion (Liquidus), °C 1040
640
Melting Onset (Solidus), °C 980
590
Specific Heat Capacity, J/kg-K 500
890
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
11
Density, g/cm3 8.0
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 240
1200

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 16
31 to 40
Strength to Weight: Bending, points 16
36 to 43
Thermal Shock Resistance, points 15
14 to 18

Alloy Composition

Aluminum (Al), % 0 to 0.050
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Boron (B), % 2.8 to 3.5
0
Carbon (C), % 0.6 to 0.9
0
Chromium (Cr), % 13 to 15
0 to 0.15
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 4.0 to 5.0
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 69.8 to 75.7
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 4.0 to 5.0
0.4 to 0.8
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0 to 0.15
Residuals, % 0
0 to 0.15