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AWS BNi-11 vs. 2025 Aluminum

AWS BNi-11 belongs to the nickel alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-11 and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
27
Tensile Strength: Ultimate (UTS), MPa 600
400

Thermal Properties

Latent Heat of Fusion, J/g 340
400
Melting Completion (Liquidus), °C 1100
640
Melting Onset (Solidus), °C 970
520
Specific Heat Capacity, J/kg-K 450
870
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 75
10
Density, g/cm3 9.1
3.0
Embodied Carbon, kg CO2/kg material 11
7.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 230
1130

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 21
46
Strength to Weight: Axial, points 18
37
Strength to Weight: Bending, points 17
40
Thermal Shock Resistance, points 20
18

Alloy Composition

Aluminum (Al), % 0 to 0.050
90.9 to 95.2
Boron (B), % 2.2 to 3.1
0
Carbon (C), % 0.3 to 0.5
0
Chromium (Cr), % 9.0 to 11.8
0 to 0.1
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 2.5 to 4.0
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Nickel (Ni), % 62.9 to 71.2
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.4 to 4.3
0.5 to 1.2
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.15
Tungsten (W), % 11.5 to 12.8
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15