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AWS BNi-11 vs. 4115 Aluminum

AWS BNi-11 belongs to the nickel alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-11 and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
26
Tensile Strength: Ultimate (UTS), MPa 600
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 340
420
Melting Completion (Liquidus), °C 1100
640
Melting Onset (Solidus), °C 970
590
Specific Heat Capacity, J/kg-K 450
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 9.1
2.7
Embodied Carbon, kg CO2/kg material 11
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 230
1160

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 18
12 to 23
Strength to Weight: Bending, points 17
20 to 30
Thermal Shock Resistance, points 20
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 0 to 0.050
94.6 to 97.4
Boron (B), % 2.2 to 3.1
0
Carbon (C), % 0.3 to 0.5
0
Chromium (Cr), % 9.0 to 11.8
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.1 to 0.5
Iron (Fe), % 2.5 to 4.0
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0
0.6 to 1.2
Nickel (Ni), % 62.9 to 71.2
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.4 to 4.3
1.8 to 2.2
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Tungsten (W), % 11.5 to 12.8
0
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15