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AWS BNi-11 vs. 5457 Aluminum

AWS BNi-11 belongs to the nickel alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-11 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
26
Tensile Strength: Ultimate (UTS), MPa 600
130 to 210

Thermal Properties

Latent Heat of Fusion, J/g 340
400
Melting Completion (Liquidus), °C 1100
660
Melting Onset (Solidus), °C 970
630
Specific Heat Capacity, J/kg-K 450
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 75
9.5
Density, g/cm3 9.1
2.7
Embodied Carbon, kg CO2/kg material 11
8.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 230
1190

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 18
13 to 21
Strength to Weight: Bending, points 17
21 to 28
Thermal Shock Resistance, points 20
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0 to 0.050
97.8 to 99.05
Boron (B), % 2.2 to 3.1
0
Carbon (C), % 0.3 to 0.5
0
Chromium (Cr), % 9.0 to 11.8
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 2.5 to 4.0
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Nickel (Ni), % 62.9 to 71.2
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.4 to 4.3
0 to 0.080
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Tungsten (W), % 11.5 to 12.8
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.1