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AWS BNi-5a vs. 6060 Aluminum

AWS BNi-5a belongs to the nickel alloys classification, while 6060 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5a and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 480
140 to 220

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Melting Completion (Liquidus), °C 1150
660
Melting Onset (Solidus), °C 1070
610
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 9.0
8.3
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 260
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 17
14 to 23
Strength to Weight: Bending, points 17
22 to 30
Thermal Shock Resistance, points 15
6.3 to 9.9

Alloy Composition

Aluminum (Al), % 0 to 0.050
97.9 to 99.3
Boron (B), % 1.0 to 1.5
0
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18.5 to 19.5
0 to 0.050
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 0 to 0.5
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 70.1 to 73.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 7.0 to 7.5
0.3 to 0.6
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15