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AWS BNi-5a vs. 6066 Aluminum

AWS BNi-5a belongs to the nickel alloys classification, while 6066 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5a and the bottom bar is 6066 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 480
160 to 400

Thermal Properties

Latent Heat of Fusion, J/g 420
410
Melting Completion (Liquidus), °C 1150
650
Melting Onset (Solidus), °C 1070
560
Specific Heat Capacity, J/kg-K 500
890
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 9.0
8.3
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 260
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 17
16 to 39
Strength to Weight: Bending, points 17
23 to 43
Thermal Shock Resistance, points 15
6.9 to 17

Alloy Composition

Aluminum (Al), % 0 to 0.050
93 to 97
Boron (B), % 1.0 to 1.5
0
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18.5 to 19.5
0 to 0.4
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.7 to 1.2
Iron (Fe), % 0 to 0.5
0 to 0.5
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 0
0.6 to 1.1
Nickel (Ni), % 70.1 to 73.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 7.0 to 7.5
0.9 to 1.8
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15