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AWS BNi-5a vs. 772.0 Aluminum

AWS BNi-5a belongs to the nickel alloys classification, while 772.0 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5a and the bottom bar is 772.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 480
260 to 320

Thermal Properties

Latent Heat of Fusion, J/g 420
380
Melting Completion (Liquidus), °C 1150
630
Melting Onset (Solidus), °C 1070
580
Specific Heat Capacity, J/kg-K 500
870
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 9.0
8.0
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 260
1140

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 17
25 to 31
Strength to Weight: Bending, points 17
31 to 36
Thermal Shock Resistance, points 15
11 to 14

Alloy Composition

Aluminum (Al), % 0 to 0.050
91.2 to 93.2
Boron (B), % 1.0 to 1.5
0
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18.5 to 19.5
0.060 to 0.2
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.15
Magnesium (Mg), % 0
0.6 to 0.8
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 70.1 to 73.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 7.0 to 7.5
0 to 0.15
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0.1 to 0.2
Zinc (Zn), % 0
6.0 to 7.0
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15