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AWS BNi-5a vs. 8090 Aluminum

AWS BNi-5a belongs to the nickel alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5a and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
25
Tensile Strength: Ultimate (UTS), MPa 480
340 to 490

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Melting Completion (Liquidus), °C 1150
660
Melting Onset (Solidus), °C 1070
600
Specific Heat Capacity, J/kg-K 500
960
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 55
18
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 9.0
8.6
Embodied Energy, MJ/kg 130
170
Embodied Water, L/kg 260
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 17
34 to 49
Strength to Weight: Bending, points 17
39 to 50
Thermal Shock Resistance, points 15
15 to 22

Alloy Composition

Aluminum (Al), % 0 to 0.050
93 to 98.4
Boron (B), % 1.0 to 1.5
0
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18.5 to 19.5
0 to 0.1
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
1.0 to 1.6
Iron (Fe), % 0 to 0.5
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0
0.6 to 1.3
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 70.1 to 73.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 7.0 to 7.5
0 to 0.2
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0.040 to 0.16
Residuals, % 0
0 to 0.15