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AWS BNi-5a vs. A380.0 Aluminum

AWS BNi-5a belongs to the nickel alloys classification, while A380.0 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5a and the bottom bar is A380.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 480
290

Thermal Properties

Latent Heat of Fusion, J/g 420
510
Melting Completion (Liquidus), °C 1150
590
Melting Onset (Solidus), °C 1070
550
Specific Heat Capacity, J/kg-K 500
870
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 55
11
Density, g/cm3 7.9
2.9
Embodied Carbon, kg CO2/kg material 9.0
7.5
Embodied Energy, MJ/kg 130
140
Embodied Water, L/kg 260
1040

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
48
Strength to Weight: Axial, points 17
28
Strength to Weight: Bending, points 17
34
Thermal Shock Resistance, points 15
13

Alloy Composition

Aluminum (Al), % 0 to 0.050
80.3 to 89.5
Boron (B), % 1.0 to 1.5
0
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18.5 to 19.5
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
3.0 to 4.0
Iron (Fe), % 0 to 0.5
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0
0 to 0.5
Nickel (Ni), % 70.1 to 73.5
0 to 0.5
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 7.0 to 7.5
7.5 to 9.5
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0
0 to 0.35
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 3.0
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.5