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AWS BNi-6 vs. 6025 Aluminum

AWS BNi-6 belongs to the nickel alloys classification, while 6025 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-6 and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
70
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 62
26
Tensile Strength: Ultimate (UTS), MPa 450
190 to 240

Thermal Properties

Latent Heat of Fusion, J/g 260
410
Melting Completion (Liquidus), °C 880
650
Melting Onset (Solidus), °C 880
550
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 9.8
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 9.4
8.5
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 210
1160

Common Calculations

Stiffness to Weight: Axial, points 11
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 15
19 to 24
Strength to Weight: Bending, points 16
26 to 31
Thermal Shock Resistance, points 20
8.2 to 10

Alloy Composition

Aluminum (Al), % 0 to 0.050
91.7 to 96.3
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 0
0 to 0.2
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.2 to 0.7
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 0
0.6 to 1.4
Nickel (Ni), % 87.2 to 90
0
Phosphorus (P), % 10 to 12
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 0
0.8 to 1.5
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15