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AWS BNi-7 vs. 4045 Aluminum

AWS BNi-7 belongs to the nickel alloys classification, while 4045 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-7 and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 170
71
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 67
27
Tensile Strength: Ultimate (UTS), MPa 550
120

Thermal Properties

Brazing Temperature, °C 930 to 1090
590 to 600
Latent Heat of Fusion, J/g 280
540
Melting Completion (Liquidus), °C 890
600
Melting Onset (Solidus), °C 890
580
Specific Heat Capacity, J/kg-K 490
900
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 8.0
2.6
Embodied Carbon, kg CO2/kg material 8.8
7.8
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 240
1070

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 19
13
Strength to Weight: Bending, points 19
21
Thermal Shock Resistance, points 21
5.7

Alloy Composition

Aluminum (Al), % 0 to 0.050
87.4 to 91
Boron (B), % 0 to 0.010
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 13 to 15
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 0 to 0.2
0 to 0.8
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.040
0 to 0.050
Nickel (Ni), % 73.3 to 77.3
0
Phosphorus (P), % 9.7 to 10.5
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
9.0 to 11
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.15