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AWS BNi-9 vs. 1235 Aluminum

AWS BNi-9 belongs to the nickel alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-9 and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 580
80 to 84

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Melting Completion (Liquidus), °C 1060
640
Melting Onset (Solidus), °C 1060
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.4
2.7
Embodied Carbon, kg CO2/kg material 9.3
8.3
Embodied Energy, MJ/kg 130
160
Embodied Water, L/kg 260
1190

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 19
8.2 to 8.6
Strength to Weight: Bending, points 18
15 to 16
Thermal Shock Resistance, points 19
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0 to 0.050
99.35 to 100
Boron (B), % 3.3 to 4.0
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 13.5 to 16.5
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 0 to 1.5
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.050
Nickel (Ni), % 77.1 to 83.3
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 0
0 to 0.65
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0