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AWS E100C-K3 vs. 5456 Aluminum

AWS E100C-K3 belongs to the iron alloys classification, while 5456 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E100C-K3 and the bottom bar is 5456 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 18
11 to 18
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 770
320 to 340
Tensile Strength: Yield (Proof), MPa 700
150 to 250

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 48
120
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.9
29
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
97

Otherwise Unclassified Properties

Base Metal Price, % relative 3.4
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.7
9.0
Embodied Energy, MJ/kg 23
150
Embodied Water, L/kg 53
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130
33 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 1290
170 to 470
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 27
33 to 35
Strength to Weight: Bending, points 24
38 to 40
Thermal Diffusivity, mm2/s 13
48
Thermal Shock Resistance, points 23
14 to 15

Alloy Composition

Aluminum (Al), % 0
92 to 94.8
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0 to 0.15
0.050 to 0.2
Copper (Cu), % 0 to 0.35
0 to 0.1
Iron (Fe), % 92.6 to 98.5
0 to 0.4
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 0.75 to 2.3
0.5 to 1.0
Molybdenum (Mo), % 0.25 to 0.65
0
Nickel (Ni), % 0.5 to 2.5
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.8
0 to 0.25
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15