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AWS E120C-K4 vs. 4004 Aluminum

AWS E120C-K4 belongs to the iron alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E120C-K4 and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 17
2.4
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 950
110
Tensile Strength: Yield (Proof), MPa 840
60

Thermal Properties

Latent Heat of Fusion, J/g 250
540
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1410
560
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.0
33
Electrical Conductivity: Equal Weight (Specific), % IACS 9.2
120

Otherwise Unclassified Properties

Base Metal Price, % relative 3.5
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.7
8.0
Embodied Energy, MJ/kg 23
150
Embodied Water, L/kg 54
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 1880
25
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 34
12
Strength to Weight: Bending, points 27
20
Thermal Diffusivity, mm2/s 11
58
Thermal Shock Resistance, points 28
5.1

Alloy Composition

Aluminum (Al), % 0
86 to 90
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0.15 to 0.65
0
Copper (Cu), % 0 to 0.35
0 to 0.25
Iron (Fe), % 92.1 to 98.4
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0.75 to 2.3
0 to 0.1
Molybdenum (Mo), % 0.25 to 0.65
0
Nickel (Ni), % 0.5 to 2.5
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.8
9.0 to 10.5
Sulfur (S), % 0 to 0.025
0
Vanadium (V), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15