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AWS E120C-K4 vs. 5457 Aluminum

AWS E120C-K4 belongs to the iron alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E120C-K4 and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 17
6.0 to 22
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 950
130 to 210
Tensile Strength: Yield (Proof), MPa 840
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1410
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 41
180
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.0
46
Electrical Conductivity: Equal Weight (Specific), % IACS 9.2
150

Otherwise Unclassified Properties

Base Metal Price, % relative 3.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.7
8.4
Embodied Energy, MJ/kg 23
160
Embodied Water, L/kg 54
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 1880
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 34
13 to 21
Strength to Weight: Bending, points 27
21 to 28
Thermal Diffusivity, mm2/s 11
72
Thermal Shock Resistance, points 28
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0.15 to 0.65
0
Copper (Cu), % 0 to 0.35
0 to 0.2
Iron (Fe), % 92.1 to 98.4
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.75 to 2.3
0.15 to 0.45
Molybdenum (Mo), % 0.25 to 0.65
0
Nickel (Ni), % 0.5 to 2.5
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.8
0 to 0.080
Sulfur (S), % 0 to 0.025
0
Vanadium (V), % 0 to 0.030
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1