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AWS E209 vs. 7050 Aluminum

AWS E209 belongs to the iron alloys classification, while 7050 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E209 and the bottom bar is 7050 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
2.2 to 12
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 79
26
Tensile Strength: Ultimate (UTS), MPa 770
490 to 570

Thermal Properties

Latent Heat of Fusion, J/g 300
370
Melting Completion (Liquidus), °C 1420
630
Melting Onset (Solidus), °C 1370
490
Specific Heat Capacity, J/kg-K 480
860
Thermal Expansion, µm/m-K 14
24

Otherwise Unclassified Properties

Base Metal Price, % relative 21
10
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 4.4
8.2
Embodied Energy, MJ/kg 63
150
Embodied Water, L/kg 180
1120

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 28
45 to 51
Strength to Weight: Bending, points 24
45 to 50
Thermal Shock Resistance, points 19
21 to 25

Alloy Composition

Aluminum (Al), % 0
87.3 to 92.1
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 20.5 to 24
0 to 0.040
Copper (Cu), % 0 to 0.75
2.0 to 2.6
Iron (Fe), % 51.5 to 64.3
0 to 0.15
Magnesium (Mg), % 0
1.9 to 2.6
Manganese (Mn), % 4.0 to 7.0
0 to 0.1
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.12
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0.1 to 0.3
0
Zinc (Zn), % 0
5.7 to 6.7
Zirconium (Zr), % 0
0.080 to 0.15
Residuals, % 0
0 to 0.15