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AWS E209 vs. AZ80A Magnesium

AWS E209 belongs to the iron alloys classification, while AZ80A magnesium belongs to the magnesium alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E209 and the bottom bar is AZ80A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 17
3.9 to 8.5
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 79
18
Tensile Strength: Ultimate (UTS), MPa 770
320 to 340

Thermal Properties

Latent Heat of Fusion, J/g 300
350
Melting Completion (Liquidus), °C 1420
600
Melting Onset (Solidus), °C 1370
490
Specific Heat Capacity, J/kg-K 480
990
Thermal Expansion, µm/m-K 14
26

Otherwise Unclassified Properties

Base Metal Price, % relative 21
12
Density, g/cm3 7.8
1.7
Embodied Carbon, kg CO2/kg material 4.4
23
Embodied Energy, MJ/kg 63
160
Embodied Water, L/kg 180
990

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 28
51 to 55
Strength to Weight: Bending, points 24
60 to 63
Thermal Shock Resistance, points 19
19 to 20

Alloy Composition

Aluminum (Al), % 0
7.8 to 9.2
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 20.5 to 24
0
Copper (Cu), % 0 to 0.75
0 to 0.050
Iron (Fe), % 51.5 to 64.3
0 to 0.0050
Magnesium (Mg), % 0
89 to 91.9
Manganese (Mn), % 4.0 to 7.0
0.12 to 0.5
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0 to 0.0050
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0.1 to 0.3
0
Zinc (Zn), % 0
0.2 to 0.8
Residuals, % 0
0 to 0.3