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AWS E209 vs. B443.0 Aluminum

AWS E209 belongs to the iron alloys classification, while B443.0 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E209 and the bottom bar is B443.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
4.9
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
26
Tensile Strength: Ultimate (UTS), MPa 770
150

Thermal Properties

Latent Heat of Fusion, J/g 300
470
Melting Completion (Liquidus), °C 1420
620
Melting Onset (Solidus), °C 1370
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 14
22

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.0
Embodied Energy, MJ/kg 63
150
Embodied Water, L/kg 180
1130

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 28
15
Strength to Weight: Bending, points 24
23
Thermal Shock Resistance, points 19
6.8

Alloy Composition

Aluminum (Al), % 0
91.9 to 95.5
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 20.5 to 24
0
Copper (Cu), % 0 to 0.75
0 to 0.15
Iron (Fe), % 51.5 to 64.3
0 to 0.8
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 4.0 to 7.0
0 to 0.35
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
4.5 to 6.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0.1 to 0.3
0
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15