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AWS E209 vs. SAE-AISI D4 Steel

Both AWS E209 and SAE-AISI D4 steel are iron alloys. They have 72% of their average alloy composition in common. There are 21 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is AWS E209 and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 17
8.4 to 15
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 79
74
Tensile Strength: Ultimate (UTS), MPa 770
760 to 2060

Thermal Properties

Latent Heat of Fusion, J/g 300
270
Melting Completion (Liquidus), °C 1420
1430
Melting Onset (Solidus), °C 1370
1380
Specific Heat Capacity, J/kg-K 480
480
Thermal Expansion, µm/m-K 14
12

Otherwise Unclassified Properties

Base Metal Price, % relative 21
8.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 4.4
3.3
Embodied Energy, MJ/kg 63
49
Embodied Water, L/kg 180
100

Common Calculations

PREN (Pitting Resistance) 33
15
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28
27 to 75
Strength to Weight: Bending, points 24
24 to 47
Thermal Shock Resistance, points 19
23 to 63

Alloy Composition

Carbon (C), % 0 to 0.060
2.1 to 2.4
Chromium (Cr), % 20.5 to 24
11 to 13
Copper (Cu), % 0 to 0.75
0 to 0.25
Iron (Fe), % 51.5 to 64.3
80.6 to 86.3
Manganese (Mn), % 4.0 to 7.0
0 to 0.6
Molybdenum (Mo), % 1.5 to 3.0
0.7 to 1.2
Nickel (Ni), % 9.5 to 12
0 to 0.3
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0.1 to 0.3
0 to 1.0