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AWS E209 vs. SAE-AISI S4 Steel

Both AWS E209 and SAE-AISI S4 steel are iron alloys. They have 60% of their average alloy composition in common. There are 19 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is AWS E209 and the bottom bar is SAE-AISI S4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 79
72
Tensile Strength: Ultimate (UTS), MPa 770
670 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 300
280
Melting Completion (Liquidus), °C 1420
1430
Melting Onset (Solidus), °C 1370
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Expansion, µm/m-K 14
13

Otherwise Unclassified Properties

Base Metal Price, % relative 21
2.2
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 4.4
2.0
Embodied Energy, MJ/kg 63
29
Embodied Water, L/kg 180
48

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28
24 to 77
Strength to Weight: Bending, points 24
22 to 48
Thermal Shock Resistance, points 19
20 to 65

Alloy Composition

Carbon (C), % 0 to 0.060
0.5 to 0.65
Chromium (Cr), % 20.5 to 24
0.1 to 0.5
Copper (Cu), % 0 to 0.75
0
Iron (Fe), % 51.5 to 64.3
95.2 to 96.9
Manganese (Mn), % 4.0 to 7.0
0.6 to 1.0
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0.1 to 0.3
0.15 to 0.35