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AWS E2209 vs. AWS BNi-5a

AWS E2209 belongs to the iron alloys classification, while AWS BNi-5a belongs to the nickel alloys. They have a modest 29% of their average alloy composition in common, which, by itself, doesn't mean much. There are 19 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is AWS E2209 and the bottom bar is AWS BNi-5a.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 79
72
Tensile Strength: Ultimate (UTS), MPa 770
480

Thermal Properties

Latent Heat of Fusion, J/g 300
420
Melting Completion (Liquidus), °C 1440
1150
Melting Onset (Solidus), °C 1390
1070
Specific Heat Capacity, J/kg-K 480
500
Thermal Expansion, µm/m-K 14
12

Otherwise Unclassified Properties

Base Metal Price, % relative 20
55
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 4.0
9.0
Embodied Energy, MJ/kg 55
130
Embodied Water, L/kg 170
260

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27
17
Strength to Weight: Bending, points 24
17
Thermal Shock Resistance, points 20
15

Alloy Composition

Aluminum (Al), % 0
0 to 0.050
Boron (B), % 0
1.0 to 1.5
Carbon (C), % 0 to 0.040
0 to 0.1
Chromium (Cr), % 21.5 to 23.5
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.75
0
Iron (Fe), % 58.4 to 66.9
0 to 0.5
Manganese (Mn), % 0.5 to 2.0
0
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 8.5 to 10.5
70.1 to 73.5
Nitrogen (N), % 0.080 to 0.2
0
Phosphorus (P), % 0 to 0.040
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 1.0
7.0 to 7.5
Sulfur (S), % 0 to 0.030
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5