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AWS E2209 vs. EN AC-21100 Aluminum

AWS E2209 belongs to the iron alloys classification, while EN AC-21100 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2209 and the bottom bar is EN AC-21100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 23
6.2 to 7.3
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
27
Tensile Strength: Ultimate (UTS), MPa 770
340 to 350

Thermal Properties

Latent Heat of Fusion, J/g 300
390
Melting Completion (Liquidus), °C 1440
670
Melting Onset (Solidus), °C 1390
550
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
34
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
100

Otherwise Unclassified Properties

Base Metal Price, % relative 20
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 4.0
8.0
Embodied Energy, MJ/kg 55
150
Embodied Water, L/kg 170
1150

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 27
31 to 33
Strength to Weight: Bending, points 24
36 to 37
Thermal Diffusivity, mm2/s 4.3
48
Thermal Shock Resistance, points 20
15

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.7
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 21.5 to 23.5
0
Copper (Cu), % 0 to 0.75
4.2 to 5.2
Iron (Fe), % 58.4 to 66.9
0 to 0.19
Manganese (Mn), % 0.5 to 2.0
0 to 0.55
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 8.5 to 10.5
0
Nitrogen (N), % 0.080 to 0.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1