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AWS E2209 vs. EN AC-48100 Aluminum

AWS E2209 belongs to the iron alloys classification, while EN AC-48100 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2209 and the bottom bar is EN AC-48100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
76
Elongation at Break, % 23
1.1
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
29
Tensile Strength: Ultimate (UTS), MPa 770
240 to 330

Thermal Properties

Latent Heat of Fusion, J/g 300
640
Melting Completion (Liquidus), °C 1440
580
Melting Onset (Solidus), °C 1390
470
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 14
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
27
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
87

Otherwise Unclassified Properties

Base Metal Price, % relative 20
11
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 4.0
7.3
Embodied Energy, MJ/kg 55
130
Embodied Water, L/kg 170
940

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 27
24 to 33
Strength to Weight: Bending, points 24
31 to 38
Thermal Diffusivity, mm2/s 4.3
55
Thermal Shock Resistance, points 20
11 to 16

Alloy Composition

Aluminum (Al), % 0
72.1 to 79.8
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 21.5 to 23.5
0
Copper (Cu), % 0 to 0.75
4.0 to 5.0
Iron (Fe), % 58.4 to 66.9
0 to 1.3
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0.5 to 2.0
0 to 0.5
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 8.5 to 10.5
0 to 0.3
Nitrogen (N), % 0.080 to 0.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
16 to 18
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.25