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AWS E240 vs. 2036 Aluminum

AWS E240 belongs to the iron alloys classification, while 2036 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E240 and the bottom bar is 2036 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
24
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 770
340

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Melting Completion (Liquidus), °C 1390
650
Melting Onset (Solidus), °C 1350
560
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 15
160
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 14
10
Density, g/cm3 7.7
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 160
1160

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
48
Strength to Weight: Axial, points 28
33
Strength to Weight: Bending, points 24
38
Thermal Diffusivity, mm2/s 3.9
62
Thermal Shock Resistance, points 19
15

Alloy Composition

Aluminum (Al), % 0
94.4 to 97.4
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 17 to 19
0 to 0.1
Copper (Cu), % 0 to 0.75
2.2 to 3.0
Iron (Fe), % 58.6 to 68.4
0 to 0.5
Magnesium (Mg), % 0
0.3 to 0.6
Manganese (Mn), % 10.5 to 13.5
0.1 to 0.4
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15