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AWS E240 vs. Zamak 5

AWS E240 belongs to the iron alloys classification, while Zamak 5 belongs to the zinc alloys. There are 22 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown.

For each property being compared, the top bar is AWS E240 and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
87
Elongation at Break, % 17
6.3
Poisson's Ratio 0.28
0.25
Shear Modulus, GPa 77
33
Tensile Strength: Ultimate (UTS), MPa 770
330

Thermal Properties

Latent Heat of Fusion, J/g 290
120
Melting Completion (Liquidus), °C 1390
390
Melting Onset (Solidus), °C 1350
380
Specific Heat Capacity, J/kg-K 480
410
Thermal Conductivity, W/m-K 15
110
Thermal Expansion, µm/m-K 15
27

Otherwise Unclassified Properties

Base Metal Price, % relative 14
12
Density, g/cm3 7.7
6.4
Embodied Carbon, kg CO2/kg material 3.0
3.0
Embodied Energy, MJ/kg 42
57
Embodied Water, L/kg 160
380

Common Calculations

Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 28
14
Strength to Weight: Bending, points 24
16
Thermal Diffusivity, mm2/s 3.9
42
Thermal Shock Resistance, points 19
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0 to 0.75
0.7 to 1.3
Iron (Fe), % 58.6 to 68.4
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 10.5 to 13.5
0
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 4.0 to 6.0
0 to 0.020
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.030
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
94.3 to 95.7