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AWS E2594 vs. 238.0 Aluminum

AWS E2594 belongs to the iron alloys classification, while 238.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2594 and the bottom bar is 238.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
76
Elongation at Break, % 17
1.5
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
28
Tensile Strength: Ultimate (UTS), MPa 850
210

Thermal Properties

Latent Heat of Fusion, J/g 300
430
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
510
Specific Heat Capacity, J/kg-K 480
840
Thermal Conductivity, W/m-K 16
100
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
25
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
67

Otherwise Unclassified Properties

Base Metal Price, % relative 22
12
Density, g/cm3 7.8
3.4
Embodied Carbon, kg CO2/kg material 4.3
7.4
Embodied Energy, MJ/kg 60
140
Embodied Water, L/kg 190
1040

Common Calculations

Stiffness to Weight: Axial, points 15
12
Stiffness to Weight: Bending, points 25
42
Strength to Weight: Axial, points 30
17
Strength to Weight: Bending, points 25
23
Thermal Diffusivity, mm2/s 4.3
37
Thermal Shock Resistance, points 21
9.1

Alloy Composition

Aluminum (Al), % 0
81.9 to 84.9
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 24 to 27
0
Copper (Cu), % 0 to 0.75
9.5 to 10.5
Iron (Fe), % 53.8 to 63.8
1.0 to 1.5
Magnesium (Mg), % 0
0 to 0.25
Manganese (Mn), % 0.5 to 2.0
0
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
3.6 to 4.4
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
1.0 to 1.5