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AWS E2594 vs. 359.0 Aluminum

AWS E2594 belongs to the iron alloys classification, while 359.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2594 and the bottom bar is 359.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
71
Elongation at Break, % 17
3.8 to 4.9
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
27
Tensile Strength: Ultimate (UTS), MPa 850
340 to 350

Thermal Properties

Latent Heat of Fusion, J/g 300
530
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
570
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 16
140
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 4.3
8.0
Embodied Energy, MJ/kg 60
150
Embodied Water, L/kg 190
1090

Common Calculations

Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 30
37 to 38
Strength to Weight: Bending, points 25
42 to 43
Thermal Diffusivity, mm2/s 4.3
59
Thermal Shock Resistance, points 21
16 to 17

Alloy Composition

Aluminum (Al), % 0
88.9 to 91
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 24 to 27
0
Copper (Cu), % 0 to 0.75
0 to 0.2
Iron (Fe), % 53.8 to 63.8
0 to 0.2
Magnesium (Mg), % 0
0.5 to 0.7
Manganese (Mn), % 0.5 to 2.0
0 to 0.1
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
8.5 to 9.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15