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AWS E2594 vs. 4006 Aluminum

AWS E2594 belongs to the iron alloys classification, while 4006 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2594 and the bottom bar is 4006 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
69
Elongation at Break, % 17
3.4 to 24
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
26
Tensile Strength: Ultimate (UTS), MPa 850
110 to 160

Thermal Properties

Latent Heat of Fusion, J/g 300
410
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
220
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
56
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
180

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.0
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 4.3
8.1
Embodied Energy, MJ/kg 60
150
Embodied Water, L/kg 190
1180

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 30
11 to 16
Strength to Weight: Bending, points 25
19 to 24
Thermal Diffusivity, mm2/s 4.3
89
Thermal Shock Resistance, points 21
4.9 to 7.0

Alloy Composition

Aluminum (Al), % 0
97.4 to 98.7
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 24 to 27
0 to 0.2
Copper (Cu), % 0 to 0.75
0 to 0.1
Iron (Fe), % 53.8 to 63.8
0.5 to 0.8
Magnesium (Mg), % 0
0 to 0.010
Manganese (Mn), % 0.5 to 2.0
0 to 0.050
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.8 to 1.2
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.15