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AWS E2594 vs. 515.0 Aluminum

AWS E2594 belongs to the iron alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2594 and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Elongation at Break, % 17
10
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
26
Tensile Strength: Ultimate (UTS), MPa 850
280

Thermal Properties

Latent Heat of Fusion, J/g 300
470
Melting Completion (Liquidus), °C 1440
620
Melting Onset (Solidus), °C 1400
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 14
23

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 4.3
8.4
Embodied Energy, MJ/kg 60
150
Embodied Water, L/kg 190
1120

Common Calculations

Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 30
30
Strength to Weight: Bending, points 25
36
Thermal Shock Resistance, points 21
13

Alloy Composition

Aluminum (Al), % 0
93.6 to 96.6
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 24 to 27
0
Copper (Cu), % 0 to 0.75
0 to 0.2
Iron (Fe), % 53.8 to 63.8
0 to 1.3
Magnesium (Mg), % 0
2.5 to 4.0
Manganese (Mn), % 0.5 to 2.0
0.4 to 0.6
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.5 to 10
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15