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AWS E2595 vs. 7049 Aluminum

AWS E2595 belongs to the iron alloys classification, while 7049 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2595 and the bottom bar is 7049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
6.2 to 7.0
Poisson's Ratio 0.27
0.32
Shear Modulus, GPa 80
27
Tensile Strength: Ultimate (UTS), MPa 850
510 to 530

Thermal Properties

Latent Heat of Fusion, J/g 300
370
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
480
Specific Heat Capacity, J/kg-K 470
860
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
36
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
110

Otherwise Unclassified Properties

Base Metal Price, % relative 23
10
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 4.4
8.1
Embodied Energy, MJ/kg 61
140
Embodied Water, L/kg 190
1110

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 30
46 to 47
Strength to Weight: Bending, points 25
46 to 47
Thermal Diffusivity, mm2/s 4.2
51
Thermal Shock Resistance, points 21
22 to 23

Alloy Composition

Aluminum (Al), % 0
85.7 to 89.5
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 24 to 27
0.1 to 0.22
Copper (Cu), % 0.4 to 1.5
1.2 to 1.9
Iron (Fe), % 51.4 to 64.5
0 to 0.35
Magnesium (Mg), % 0
2.0 to 2.9
Manganese (Mn), % 0 to 2.5
0 to 0.2
Molybdenum (Mo), % 2.5 to 4.5
0
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 1.2
0 to 0.25
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 0.4 to 1.0
0
Zinc (Zn), % 0
7.2 to 8.2
Residuals, % 0
0 to 0.15