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AWS E308 vs. 5154A Aluminum

AWS E308 belongs to the iron alloys classification, while 5154A aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E308 and the bottom bar is 5154A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 40
1.1 to 19
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 620
230 to 370

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Melting Completion (Liquidus), °C 1420
650
Melting Onset (Solidus), °C 1380
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
32
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
110

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.8
Embodied Energy, MJ/kg 46
150
Embodied Water, L/kg 150
1180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 22
24 to 38
Strength to Weight: Bending, points 21
31 to 43
Thermal Diffusivity, mm2/s 4.2
53
Thermal Shock Resistance, points 16
10 to 16

Alloy Composition

Aluminum (Al), % 0
93.7 to 96.9
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 18 to 21
0 to 0.25
Copper (Cu), % 0 to 0.75
0 to 0.1
Iron (Fe), % 62.9 to 72.5
0 to 0.5
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0.5 to 2.5
0 to 0.5
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 9.0 to 11
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15