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AWS E308H vs. 2025 Aluminum

AWS E308H belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E308H and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 40
15
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 620
400

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Melting Completion (Liquidus), °C 1420
640
Melting Onset (Solidus), °C 1380
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 16
150
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 16
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 3.2
7.9
Embodied Energy, MJ/kg 46
150
Embodied Water, L/kg 150
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 22
37
Strength to Weight: Bending, points 21
40
Thermal Diffusivity, mm2/s 4.2
58
Thermal Shock Resistance, points 16
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0.040 to 0.080
0
Chromium (Cr), % 18 to 21
0 to 0.1
Copper (Cu), % 0 to 0.75
3.9 to 5.0
Iron (Fe), % 62.9 to 72.5
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.5 to 2.5
0.4 to 1.2
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 9.0 to 11
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15