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AWS E309 vs. AWS BNi-1a

AWS E309 belongs to the iron alloys classification, while AWS BNi-1a belongs to the nickel alloys. They have a modest 32% of their average alloy composition in common, which, by itself, doesn't mean much. There are 19 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is AWS E309 and the bottom bar is AWS BNi-1a.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
180
Poisson's Ratio 0.27
0.3
Shear Modulus, GPa 78
70
Tensile Strength: Ultimate (UTS), MPa 620
450

Thermal Properties

Latent Heat of Fusion, J/g 300
370
Melting Completion (Liquidus), °C 1410
1080
Melting Onset (Solidus), °C 1370
980
Specific Heat Capacity, J/kg-K 480
500
Thermal Expansion, µm/m-K 14
12

Otherwise Unclassified Properties

Base Metal Price, % relative 20
55
Density, g/cm3 7.8
8.0
Embodied Carbon, kg CO2/kg material 3.7
8.8
Embodied Energy, MJ/kg 52
120
Embodied Water, L/kg 180
240

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 22
16
Strength to Weight: Bending, points 21
16
Thermal Shock Resistance, points 16
15

Alloy Composition

Aluminum (Al), % 0
0 to 0.050
Boron (B), % 0
2.8 to 3.5
Carbon (C), % 0 to 0.15
0 to 0.060
Chromium (Cr), % 22 to 25
13 to 15
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.75
0
Iron (Fe), % 55.8 to 65.5
4.0 to 5.0
Manganese (Mn), % 0.5 to 2.5
0
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 12 to 14
70.6 to 76.3
Phosphorus (P), % 0 to 0.040
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 1.0
4.0 to 5.0
Sulfur (S), % 0 to 0.030
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5