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AWS E309 vs. EN AC-44500 Aluminum

AWS E309 belongs to the iron alloys classification, while EN AC-44500 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E309 and the bottom bar is EN AC-44500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 34
1.1
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 78
27
Tensile Strength: Ultimate (UTS), MPa 620
270

Thermal Properties

Latent Heat of Fusion, J/g 300
570
Melting Completion (Liquidus), °C 1410
590
Melting Onset (Solidus), °C 1370
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
130
Thermal Expansion, µm/m-K 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 20
9.5
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 3.7
7.7
Embodied Energy, MJ/kg 52
140
Embodied Water, L/kg 180
1050

Common Calculations

Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 25
55
Strength to Weight: Axial, points 22
29
Strength to Weight: Bending, points 21
36
Thermal Diffusivity, mm2/s 4.0
57
Thermal Shock Resistance, points 16
13

Alloy Composition

Aluminum (Al), % 0
83.7 to 89.5
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 22 to 25
0
Copper (Cu), % 0 to 0.75
0 to 0.2
Iron (Fe), % 55.8 to 65.5
0 to 1.0
Magnesium (Mg), % 0
0 to 0.4
Manganese (Mn), % 0.5 to 2.5
0 to 0.55
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 12 to 14
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.25