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AWS E309L vs. 392.0 Aluminum

AWS E309L belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E309L and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
75
Elongation at Break, % 34
0.86
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 79
28
Tensile Strength: Ultimate (UTS), MPa 580
290

Thermal Properties

Latent Heat of Fusion, J/g 300
670
Melting Completion (Liquidus), °C 1420
670
Melting Onset (Solidus), °C 1370
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
130
Thermal Expansion, µm/m-K 14
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
25
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
90

Otherwise Unclassified Properties

Base Metal Price, % relative 20
10
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 3.7
7.5
Embodied Energy, MJ/kg 52
140
Embodied Water, L/kg 180
950

Common Calculations

Stiffness to Weight: Axial, points 14
17
Stiffness to Weight: Bending, points 25
56
Strength to Weight: Axial, points 21
32
Strength to Weight: Bending, points 20
39
Thermal Diffusivity, mm2/s 4.0
60
Thermal Shock Resistance, points 15
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 22 to 25
0
Copper (Cu), % 0 to 0.75
0.4 to 0.8
Iron (Fe), % 55.9 to 65.5
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.5 to 2.5
0.2 to 0.6
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 12 to 14
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
18 to 20
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5