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AWS E309Nb vs. 5457 Aluminum

AWS E309Nb belongs to the iron alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E309Nb and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 34
6.0 to 22
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 620
130 to 210

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Melting Completion (Liquidus), °C 1420
660
Melting Onset (Solidus), °C 1380
630
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
180
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
46
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
150

Otherwise Unclassified Properties

Base Metal Price, % relative 25
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.4
Embodied Energy, MJ/kg 64
160
Embodied Water, L/kg 180
1190

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 22
13 to 21
Strength to Weight: Bending, points 21
21 to 28
Thermal Diffusivity, mm2/s 4.0
72
Thermal Shock Resistance, points 16
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0
97.8 to 99.05
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 22 to 25
0
Copper (Cu), % 0 to 0.75
0 to 0.2
Iron (Fe), % 54.8 to 64.8
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.5 to 2.5
0.15 to 0.45
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 12 to 14
0
Niobium (Nb), % 0.7 to 1.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1