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AWS E3155 vs. 204.0 Aluminum

AWS E3155 belongs to the iron alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E3155 and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
71
Elongation at Break, % 23
5.7 to 7.8
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 81
27
Tensile Strength: Ultimate (UTS), MPa 770
230 to 340

Thermal Properties

Latent Heat of Fusion, J/g 310
390
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1410
580
Specific Heat Capacity, J/kg-K 450
880
Thermal Conductivity, W/m-K 13
120
Thermal Expansion, µm/m-K 13
19

Otherwise Unclassified Properties

Base Metal Price, % relative 70
11
Density, g/cm3 8.4
3.0
Embodied Carbon, kg CO2/kg material 7.7
8.0
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 300
1150

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 26
21 to 31
Strength to Weight: Bending, points 22
28 to 36
Thermal Diffusivity, mm2/s 3.3
46
Thermal Shock Resistance, points 20
12 to 18

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 20 to 22.5
0
Cobalt (Co), % 18.5 to 21
0
Copper (Cu), % 0 to 0.75
4.2 to 5.0
Iron (Fe), % 23.3 to 36.3
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 1.0 to 2.5
0 to 0.1
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 19 to 21
0 to 0.050
Niobium (Nb), % 0.75 to 1.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Tungsten (W), % 2.0 to 3.0
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15