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AWS E3155 vs. 296.0 Aluminum

AWS E3155 belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E3155 and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
72
Elongation at Break, % 23
3.2 to 7.1
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 81
27
Tensile Strength: Ultimate (UTS), MPa 770
260 to 270

Thermal Properties

Latent Heat of Fusion, J/g 310
420
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
540
Specific Heat Capacity, J/kg-K 450
870
Thermal Conductivity, W/m-K 13
130 to 150
Thermal Expansion, µm/m-K 13
22

Otherwise Unclassified Properties

Base Metal Price, % relative 70
11
Density, g/cm3 8.4
3.0
Embodied Carbon, kg CO2/kg material 7.7
7.8
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 300
1110

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 26
24 to 25
Strength to Weight: Bending, points 22
30 to 31
Thermal Diffusivity, mm2/s 3.3
51 to 56
Thermal Shock Resistance, points 20
12

Alloy Composition

Aluminum (Al), % 0
89 to 94
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 20 to 22.5
0
Cobalt (Co), % 18.5 to 21
0
Copper (Cu), % 0 to 0.75
4.0 to 5.0
Iron (Fe), % 23.3 to 36.3
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 1.0 to 2.5
0 to 0.35
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 19 to 21
0 to 0.35
Niobium (Nb), % 0.75 to 1.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
2.0 to 3.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 2.0 to 3.0
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35