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AWS E3155 vs. 535.0 Aluminum

AWS E3155 belongs to the iron alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E3155 and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
67
Elongation at Break, % 23
10
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 81
25
Tensile Strength: Ultimate (UTS), MPa 770
270

Thermal Properties

Latent Heat of Fusion, J/g 310
390
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 450
910
Thermal Conductivity, W/m-K 13
100
Thermal Expansion, µm/m-K 13
24

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 8.4
2.6
Embodied Carbon, kg CO2/kg material 7.7
9.4
Embodied Energy, MJ/kg 110
160
Embodied Water, L/kg 300
1180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 26
28
Strength to Weight: Bending, points 22
35
Thermal Diffusivity, mm2/s 3.3
42
Thermal Shock Resistance, points 20
12

Alloy Composition

Aluminum (Al), % 0
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 20 to 22.5
0
Cobalt (Co), % 18.5 to 21
0
Copper (Cu), % 0 to 0.75
0 to 0.050
Iron (Fe), % 23.3 to 36.3
0 to 0.15
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 1.0 to 2.5
0.1 to 0.25
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 19 to 21
0
Niobium (Nb), % 0.75 to 1.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.1 to 0.25
Tungsten (W), % 2.0 to 3.0
0
Residuals, % 0
0 to 0.15