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AWS E385 vs. 5456 Aluminum

AWS E385 belongs to the iron alloys classification, while 5456 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E385 and the bottom bar is 5456 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 34
11 to 18
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
26
Tensile Strength: Ultimate (UTS), MPa 580
320 to 340

Thermal Properties

Latent Heat of Fusion, J/g 300
390
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1390
570
Specific Heat Capacity, J/kg-K 460
900
Thermal Conductivity, W/m-K 14
120
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.7
29
Electrical Conductivity: Equal Weight (Specific), % IACS 1.9
97

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.1
2.7
Embodied Carbon, kg CO2/kg material 5.8
9.0
Embodied Energy, MJ/kg 79
150
Embodied Water, L/kg 200
1170

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 20
33 to 35
Strength to Weight: Bending, points 19
38 to 40
Thermal Diffusivity, mm2/s 3.6
48
Thermal Shock Resistance, points 15
14 to 15

Alloy Composition

Aluminum (Al), % 0
92 to 94.8
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 19.5 to 21.5
0.050 to 0.2
Copper (Cu), % 1.2 to 2.0
0 to 0.1
Iron (Fe), % 41.8 to 50.1
0 to 0.4
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 1.0 to 2.5
0.5 to 1.0
Molybdenum (Mo), % 4.2 to 5.2
0
Nickel (Ni), % 24 to 26
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.9
0 to 0.25
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15