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AWS E409Nb vs. 2025 Aluminum

AWS E409Nb belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E409Nb and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 23
15
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 500
400
Tensile Strength: Yield (Proof), MPa 380
260

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 25
150
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
40
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.9
7.9
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 100
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
55
Resilience: Unit (Modulus of Resilience), kJ/m3 380
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 18
37
Strength to Weight: Bending, points 18
40
Thermal Diffusivity, mm2/s 6.8
58
Thermal Shock Resistance, points 14
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 11 to 14
0 to 0.1
Copper (Cu), % 0 to 0.75
3.9 to 5.0
Iron (Fe), % 80.2 to 88.5
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0.4 to 1.2
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0 to 0.6
0
Niobium (Nb), % 0.5 to 1.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15