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AWS E409Nb vs. 296.0 Aluminum

AWS E409Nb belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E409Nb and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 23
3.2 to 7.1
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 500
260 to 270
Tensile Strength: Yield (Proof), MPa 380
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 280
420
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
540
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 25
130 to 150
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
33 to 37
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
99 to 110

Otherwise Unclassified Properties

Base Metal Price, % relative 13
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.9
7.8
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 100
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
7.6 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 380
110 to 220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 18
24 to 25
Strength to Weight: Bending, points 18
30 to 31
Thermal Diffusivity, mm2/s 6.8
51 to 56
Thermal Shock Resistance, points 14
12

Alloy Composition

Aluminum (Al), % 0
89 to 94
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 11 to 14
0
Copper (Cu), % 0 to 0.75
4.0 to 5.0
Iron (Fe), % 80.2 to 88.5
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0 to 0.35
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0 to 0.6
0 to 0.35
Niobium (Nb), % 0.5 to 1.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
2.0 to 3.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35