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AWS E409Nb vs. 5252 Aluminum

AWS E409Nb belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E409Nb and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 23
4.5 to 11
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Tensile Strength: Ultimate (UTS), MPa 500
230 to 290
Tensile Strength: Yield (Proof), MPa 380
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1410
610
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 25
140
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.9
8.7
Embodied Energy, MJ/kg 42
160
Embodied Water, L/kg 100
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 380
210 to 430
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 18
23 to 30
Strength to Weight: Bending, points 18
31 to 36
Thermal Diffusivity, mm2/s 6.8
57
Thermal Shock Resistance, points 14
10 to 13

Alloy Composition

Aluminum (Al), % 0
96.6 to 97.8
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 11 to 14
0
Copper (Cu), % 0 to 0.75
0 to 0.1
Iron (Fe), % 80.2 to 88.5
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0 to 0.6
0
Niobium (Nb), % 0.5 to 1.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1