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AWS E410 vs. A390.0 Aluminum

AWS E410 belongs to the iron alloys classification, while A390.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E410 and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
75
Elongation at Break, % 23
0.87 to 0.91
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
28
Tensile Strength: Ultimate (UTS), MPa 580
190 to 290
Tensile Strength: Yield (Proof), MPa 440
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 270
640
Melting Completion (Liquidus), °C 1450
580
Melting Onset (Solidus), °C 1400
480
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 28
130
Thermal Expansion, µm/m-K 14
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
20
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
67

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
11
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.0
7.3
Embodied Energy, MJ/kg 28
140
Embodied Water, L/kg 100
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
1.6 to 2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 500
240 to 580
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 21
19 to 30
Strength to Weight: Bending, points 20
27 to 36
Thermal Diffusivity, mm2/s 7.5
56
Thermal Shock Resistance, points 16
9.0 to 14

Alloy Composition

Aluminum (Al), % 0
75.3 to 79.6
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 11 to 13.5
0
Copper (Cu), % 0 to 0.75
4.0 to 5.0
Iron (Fe), % 82.2 to 89
0 to 0.5
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0 to 0.7
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.9
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.2